NHTSA ID Number: 11027309

Manufacturer Communication Number: IK1201009

TSB/Document Date: 2026-01-07


Summary

In some geographic areas, ambient temperatures reaching below 40°F (4°C), including high levels of humidity, an operator may experience engine stalling, low performance, and/or poor aftertreatment performance. This is caused by condensation accumulating and freezing within the Charge Air Cooler (CAC); affecting air flow into the engine. This article lists currently available winter front covers that can be installed on the front grille and bumper to reduce cold air flow to the engine compartment.


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TSB/Document ID: IK1201009

Replacement Service Bulletin Number:

MFR Communication Date: 2025-12-18

MFR Internal Campaign ID/Software Version: IK1201009

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: STRUCTURE:BODY

MFR Component System:

MFR Component Subsystem:


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Countries:

CANADA, UNITED STATES

Availability:

ISIS, Bus ISIS, FleetISIS, IsSIR Revision:

Document ID: IK1201009

Major System:

ENGINE

Created:

19
10/30/2013

Current Language: English

Last Modified: 12/18/2025

Other Languages: NONE

Author:

Viewed:

Steven Bautz

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Title : Winter Grille Cover
Applies To : All Medium and Heavy-Duty International Vehicles (Truck & Bus) Operating in Very Cold Climates.

CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
12/18/2025 - Correcting the ambient air temperatures for truck with the S13 engine from -40C to 40F.
11/04/2025 - Updating P/N table and Including Canadian Supplier P/Ns and contact info.
01/28/2021 - Updating P/N table and adding photos for each cover available.
03/06/2020 - Updated article layout and current parts list.
02/11/2020 - Responded to feedback via email and republished article.
12/23/2019 - Responded to feedback via email and republished article.
11/19/2018 - Responded to feedback by email.
11/19/2018 - Added RH model.
10/08/2018 - Added notes and comments for gasoline engine.
03/02/2018 - Changed title and verbiage from Winter cover to grille.
02/01/2018 - Changed Navistar to International.
01/19/2018 - Added notes and comments for A26.

DESCRIPTION
In some geographic areas, ambient temperatures reaching below 40°F (4°C), including high levels of humidity, an operator may experience engine
stalling, low performance, and/or poor aftertreatment performance. This is caused by condensation accumulating and freezing within the Charge Air
Cooler (CAC); affecting air flow into the engine. This article lists currently available winter front covers that can be installed on the front grille and
bumper to reduce cold air flow to the engine compartment.

PROCEDURE
International-approved winter front grille covers should be installed to limit air flow through the cooling module. International-approved refers to any
parts that can be purchased through the International parts system. We are currently bringing a Canadian supplier up to speed, and their contact
info and P/Ns are not listed in this article. However, their covers are not available through the parts catalog at this time and can be purchased
directly from them at any time.

Engine overheating and damage can occur if the Winter grille & CAC covers are closed
when ambient air temperatures are above 35°F (0 °C) To ensure proper engine operation,
the cover flaps should be opened or remove the cover completely when ambient air
temperatures exceed 35°F (0 °C). (For S13 see comments below)
Winter grille covers that have large slots and do not cover the bumper opening are not
effective in preventing CAC freezing. In extreme cases, when operating below 0°F (-15 °C),
it may be necessary to use a cover for the CAC.
Winter grille covers are NOT recommended for 8.8 PSI propane and gasolineequipped buses.
A26-equipped vehicles require air flow of 25% across the cooling package. In extreme
cases, engine de-rates will occur due to charge air cooler (CAC) efficiency.

S13 equipped vehicles require the front grill to be completely covered with a winter grille
cover when the air temperature is 40°F (4°C) or colder while driving on open roads at
highway speeds. When operating stop/go in the city or at extended idle periods where the
air temp is 40°F or higher the cover flaps may need to be opened or remove grille cover
completely depending on environmental conditions.

SERVICE PARTS INFORMATION
- Refer to Part Catalog for Availability.

1. These Covers are NOT compatible with High Cab MV(DuraStar) or High Cab
HV(WorkStar).
2. Flush-mount bumper assumed for all compatible vehicles.
RECOMMENDATION: When available, shutters should be ordered to automatically
compensate for cold temperature operation.

Winter Front Covers for Truck

Winter Front Covers for Bus

Examples of Properly Fit Winter Front Covers

Not Compatible with High Cab MV(DuraStar) or High Cab HV
(WorkStar)

CAC COVER INFORMATION

In extreme cases, when operating below 0°F (-15 °C), it may be necessary to
use a cover for the CAC.
Covers can be fabricated locally - see example below

CAC Cover Example:

************************************* WINTER FRONTS FOR TRUCK ************************************

**************************************** WINTER FRONTS FOR BUS *************************************

Canadian Supplier Contact Info:
Email: serviceclient@canevabec.com
Phone: 819-864-6854; Press 0 and ask operator for Englishspeaking rep

WARRANTY INFORMATION
Warranty Claim Coding:
Refer to the Warranty Coding Manual for Group and Noun Codes.

Standard Repair Time(s):
Refer to the SRT Manual for Repair Times

OTHER RESOURCES
Master Service Information Site

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Copyright © 2026 Navistar, Inc.

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