NHTSA ID Number: 11027609
Manufacturer Communication Number: TSB 25-2613
TSB/Document Date: 2026-01-13
Summary
This article supersedes TSB 24-2408 to update the parts list. Some of the vehicles listed in the Model statement above may exhibit a loud front end clink/clunk noise that leads to the identification of a cracked or broken front differential frame mount bracket. This may be due to flexing of the front differential from driving in 4L for extended periods of time. Note: Advise the customer that 4L/Rock Crawl drive mode should only be used when necessary, as using 4L when not necessary can cause damage to the vehicle. Refer to the Owner's Manual for additional information.
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TSB/Document ID: TSB 25-2613
Replacement Service Bulletin Number:
MFR Communication Date: 2026-01-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
TECHNICAL SERVICE BULLETIN
Front End Noise (Clink/Clunk) - Front Differential Mount Frame Bracket
Cracked Or Broken
25-2613
07 January
2026
This bulletin supersedes 24-2408. Reason for update: update the parts list.
Model:
Ford
2021-2024 Bronco
Engine: 2.3L/2.7L
Markets: North American markets only
Issue: Some of the vehicles listed in the Model statement above may exhibit a loud front end clink/clunk noise that
leads to the identification of a cracked or broken front differential frame mount bracket. This may be due to flexing of
the front differential from driving in four wheel drive low (4L) for extended periods of time.
NOTE: Advise the customer that 4L/Rock Crawl drive mode should only be used when necessary, as using
4L when not necessary can cause damage to the vehicle. Refer to the Owner's Manual for additional
information.
Action: For vehicles that meet all of the criteria in the Issue and Model statements, follow the Service Procedure to
repair the mounting bracket using the frame bracket repair service kit and update the AWD module to the latest level
of software using the latest software version of the FDRS scan tool.
Parts
Service Part
Number
Claim
Quantity
Package Order
Quantity
Number in
Package
Description
NB3Z-3D171-P
1
1
1
Front Diff Frame Bracket Kit
W720940-S440
2
1
4
Stabilizer Bar Link Nut
W719869-S439
4
1
4
Stabilizer Bar Undershield Bolt
W721449-S439
2
1
4
Stabilizer Bar Bolt
W520214-S440
2
1
2
Stabilizer Bar Nut
W721041-S439
2
1
4
Stabilizer Bar Stud
JB3Z-4B496-B
6
1
6
Cup Bolt and Retaining Straps
KB3Z-3B477-B
2
1
2
Axle Nut (Vehicles Built On Or After 23Aug-2023)
KB3Z-3B477-A
2
1
2
Axle Nut (Vehicles Built On Or Before
22-Aug-2023)
W717938-S439
4
1
4
W719491-S439
8
2
4
Hub Bolts (Vehicles Built On Or Before
16-May-2022)
W720861-S439
8
2
4
Hub Bolts (Vehicles Built On Or After
17-May-2022
W716883-S440
2
2
1
Tie Rod Nut
W720110-S440
2
1
4
Lower Ball Joint Nut
W717969-S440
2
1
4
Upper Ball Joint Nut
JB3Z-3B498-A
2
2
1
CV Shaft Retainer
E8UZ-4N282-A
1
1
1
W500590-S439
1
1
1
Front Axle Mount Bolt
W716126-S442
1
1
1
Axle Extension Bolt and Washer
Assembly
KB3Z-7A443-A
1
1
1
Front Axle Mount Bolt
W717376-S439B
6
2
4
Shield Bolts
Parts - Parts To Inspect And Replace Only If Necessary
Service Part
Number
Claim Quantity
Package Order
Quantity
Number in
Package
MB3Z-5482-B
Only If Necessary
(1 Possible)
Only If Necessary
(1 Possible)
1
NB3Z-5484-A
Only If Necessary
(2 Possible)
Only If Necessary
(2 Possible)
1
MB3Z-4B416A
Only If Necessary
(2 Possible)
Only If Necessary
(2 Possible)
1
YL8Z-4B413AA
Only If Necessary
(1 Possible)
Only If Necessary
(1 Possible)
1
XY-75W85-QL
Only If Necessary
Only If Necessary
Description
Sta-Bar
Sta-Bar Bushing
Axle Seal
Thrust Bearing
Motorcraft® SAE 75W-85 Premium
Synthetic Hypoid Gear Lubricant
Service part numbers and "number in package" quantity may change after publication, thus also affecting the
"package order quantity". Refer to the parts catalog for the latest information.
Claim Quantity refers to the total number of individual pieces required to repair the vehicle.
Package Order Quantity refers to the amount of the service part number package(s) required to repair the vehicle.
Number In Package refers to the number of individual pieces included in a service part number package, also
known as unit of issue (UOI).
As Needed indicates the part is necessary but amount of the part may vary and/or is not a whole number. Parts can
be billed out as non-whole numbers, including less than 1.
Only If Necessary indicates the part is not mandatory. Refer to the Service Procedure to determine the
inspection/inclusion criteria.
Warranty Status: Warranty coverage limits and policies are not altered by a TSB. Warranty coverage limits are
determined by the identified causal part.
Labor Times
Description
Operation
No.
Time
2021-2024 Bronco: Inspect (PASS), Program The AWD Module, Includes Road Test (Do Not
Use With Any Other Labor Operations)
252613A
0.6
Hrs.
2021-2024 Bronco Equipped Without Part Time Engagement: Inspect (FAIL), Repair The
Differential Mount Bracket Following The Service Kit Instructions, Program The AWD Module,
Includes Road Test (Can Be Claimed With Operation F Or G) (Do Not Use With Any Other
Labor Operations Outside Of This Article)
252613B
5.5
Hrs.
2021-2024 Bronco Equipped Without Part Time Engagement And With Sway Bar Disconnect:
Inspect (FAIL), Repair The Differential Mount Bracket Following The Service Kit Instructions,
Program The AWD Module, Includes Road Test (Can Be Claimed With Operation F Or G) (Do
Not Use With Any Other Labor Operations Outside Of This Article)
252613C
6.1
Hrs.
2021-2024 Bronco Equipped With Part Time Engagement: Inspect (FAIL), Repair The
Differential Mount Bracket Following The Service Kit Instructions, Program The AWD Module,
Includes Road Test (Can Be Claimed With Operation F Or G) (Do Not Use With Any Other
Labor Operations Outside Of This Article)
252613D
5.6
Hrs.
2021-2024 Bronco Equipped With Part Time Engagement And With Sway Bar Disconnect:
Inspect (FAIL), Repair The Differential Mount Bracket Following The Service Kit Instructions,
Program The AWD Module, Includes Road Test (Can Be Claimed With Operation F Or G) (Do
Not Use With Any Other Labor Operations Outside Of This Article)
252613E
6.2
Hrs.
Additional Time To Adjust Front Camber And Front Toe (Can Be Claimed With Operation B, C,
D Or E)
252613F
1.1
Hrs.
Additional Time To Adjust Front Camber And Front Toe Equipped With Lane Departure (Can Be
Claimed With Operation B, C, D Or E)
252613G
1.2
Hrs.
Repair/Claim Coding
Causal Part:
3D171
Condition Code: 01
Service Procedure
1. Using a mirror, inspect the front differential frame mount bracket (Figure 1). Is the front differential frame mount
bracket cracked similar to Figure 2?
Figure 1
Figure 2
(1). Yes - proceed to Step 2.
(2). No - proceed to Step 3.
2. Repair the front differential frame mount bracket using the frame bracket repair service kit. Refer to the instruction
sheet provided with the front frame section for installation.
3. Update the AWD module to the latest software level using the latest software version of the FDRS scan tool.
© 2026 Ford Motor Company
All rights reserved.
NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information
that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition
described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy
and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article.
The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supersede
this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.
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