IS379 Rev B Other

Revisions to this document are noted by a

stripe in the left-hand margin
SUBJECT:
IS 379, Rev. B

P/N 29573338

January 20, 2026

Page 1 of 3
eGen Power® 100S Oil Sampling Procedure
Introduction

This instruction sheet outlines the proper fluid sampling procedure and oil sample submission procedure.
OIL SAMPLING PROCEDURE

Oil Sample Kit, P/N 29573297

•

•

•
QR code with link to Instruction Sheet 379

Oil sample bottle and lid with label

Pre-paid return shipping container/bag with postage
Required Items Not Included in Oil Sample Kit

•

•
9/16 in. Allen tool

Torque wrench
•
Clean oil sampling tube suction hose made of nitrile or blended rubber per SAE 30R3 (McMaster-Carr® P/N

5645K22)

Clean polypropylene plastic 100 mL syringe that accepts a 1/4in. internal dimension (ID) tube (McMasterCarr P/N 7510A808)
•
Conditions for Oil Sampling

The oil sample must be taken with the vehicle in the “off” state and on a flat surface with the e-Axle at zero

degrees orientation. The operator must chock the wheels, apply the parking brake, and take any other steps

necessary to keep the vehicle from moving.
Extraction of Fluid Sample

To collect a sample under these conditions, a suction hose must be installed into the banjo housing to collect an

oil sample from the target location. Remove the oil fill plug from the fluid fill port. Refer to Figure 1, Item 2. Place

the oil fill plug in a clean environment, free from contamination.
ML / IS9172EN
xi69759
Copyright © 2026 Allison Transmission, Inc. All Rights Reserved.
IS 379, Rev. B

29573338

January 20, 2026

Page 2 of 3
1
2
3

7001228
(1) - Fluid Level Plug

(2) - Fluid Fill Port

(3) - Fluid Level
Figure 1. Fluid Fill Port and Fluid Level Plug Locations

The hose I.D and syringe must be debris free. Cut the hose as needed to meet desired service length. Insert the

hose and maneuver it to the target location. Refer to Figure 2. Once the desired location is achieved, assemble

the 1/4 in. oil suction hose to the 1/4 in. syringe and pull the required quantity of oil sample.
1

1
(1) - Target Location
Figure 2. Suction Hose Installation and Target Location
Copyright © 2026 Allison Transmission, Inc. All Rights Reserved.
7001229
IS 379, Rev. B

29573338

January 20, 2026

Page 3 of 3

NOTE: A new suction hose and a clean syringe is the preferred method of oil sampling. If a new suction

hose is not used, an oil sample may be pulled from the e-Axle and purged, rather than collected into the

oil sample bottle.

Remove the sealed lid from the oil sample bottle and fill the bottle to the fill line with the oil sample. The oil sample

must be at least 100 ml. Install the oil sample bottle lid and secure the lid with tape. Place the oil sample bottle

into the pre-paid shipping container/bag and install the shipping label on the exterior of the container/bag.

Refill the e-Axle with the required amount of oil as needed. Install the oil fill plug. Torque to 47-57 N·m (34.6-42 lb

ft).
Submission of Oil Sample

To register the sample, go to (https://www.eoilreports.com/login) or download the Horizon® Fluid Analysis Results

App from Google Play™ or Apple® App Store® on a mobile device and login to HORIZON. If you do not have a

login, follow the steps on the login screen to create a new account. Follow the steps for submitting by selecting

your account number, component ID, and enter all relevant information into the form. Fill out the sample label,

attach label to the bottle, package carefully using materials supplied in the kit and send it immediately.

The Polaris®/Horizon Lab account number is ALLISN0162. This will be required to properly manage the oil

analysis.

If there is no access to Internet or a device to submit online, follow the steps below to submit and enter the

information manually.

Fill out the label completely with the e-Axle serial number, hour meter/mileage reading, sample date and hours/

miles accumulated on the oil. Indicate whether or not the oil was changed after the sample was taken. Attach the

label to the bottle, package carefully using materials supplied by the lab and send it immediately.
7001236
Figure 3. Sample Submission
Copyright © 2026 Allison Transmission, Inc. All Rights Reserved.

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