NHTSA ID Number: 11028516

Manufacturer Communication Number: A26-002

TSB/Document Date: 2026-02-06


Summary

Service Bulletin - The piston ring function deteriorates due to ring low wear toughness and sticking from sludge. Oil adheres to the spark plug leading to carbon fouling and misfire. This can set DTCs P0301 No. 1 cylinder misfire detected, P0302 No. 2 cylinder misfire detected, P0303 No. 3 cylinder misfire detected, P0304 No. 4 cylinder misfire detected, and cause the MIL to come on.


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TSB/Document ID: A26-002

Replacement Service Bulletin Number:

MFR Communication Date: 2026-02-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE

MFR Component System:

MFR Component Subsystem:


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Gasket Remover/Pan Separator
Piston Ring Expander
Piston Ring Compressor
NOTE: Each dealer was sent one cylinder wall inspection tool.
Repair Procedure B
Tool Name
Lif t table
Cylinder Wall Inspection Tool

NOTE: Each dealer was sent one cylinder wall inspection tool.

Page 8 of 109

INSPECTION PROCEDURE
1.

Connect the i-HDS and check for the following DTCs:



P0301
P0302
P0303
P0304

- No.
- No.
- No.
- No.

1 Cylinder
2 Cylinder
3 Cylinder
4 Cylinder

Misf ire Detected
Misf ire Detected
Misf ire Detected
Misf ire Detected

Are any of these DTCs stored?
YES – Go to step 2.
NO – Stop. This bulletin does not apply. Continue with normal troubleshooting.
2.

Relieve the fuel pressure using i-HDS. Refer to the service manual for the full procedure.

3.

Remove the engine cover, then remove the appropriate Ignition coils and spark plugs based on the DTCs stored.
Example: If P0301 is stored, remove the ignition coil on cylinder No. 1.

Page 9 of 109

4.

Check the spark plug(s) of the affected cylinder(s).
Example: If P0301 is stored, check the spark plug on cylinder No. 1.
DTC Stored

P0301

Diagnostic

Remove the #1 cylinder spark plug
and inspect for fouling.

Spark plug
condition?

Repair Process

Not fouled

This bulletin does not apply. Continue with
normal troubleshooting.

Fouled
Not fouled
P0302

Remove the #2 cylinder spark plug
and inspect for fouling.
Fouled
Not fouled

P0303

Remove the #3 cylinder spark plug
and inspect for fouling.
Fouled

P0304

Remove the #4 cylinder spark plug
and inspect for fouling.

Not fouled
Fouled

P0305
P0306

Proceed to step 5.
This bulletin does not apply. Continue with
normal troubleshooting.
Proceed to step 5.
This bulletin does not apply. Continue with
normal troubleshooting.
Proceed to step 5.
This bulletin does not apply. Continue with
normal troubleshooting.
Proceed to step 5.
This bulletin does not apply. Continue with
normal troubleshooting.

Page 10 of 109

5.

Remove the af f ected cylinder head(s) to inspect the cylinder bores.
DTCs Stored with fouled
spark plug(s)
P0301, P0302, or P0303

P0304

Diagnostic
Remove the rear cylinder head and inspect cylinder bores 1-3 for scratching or
scoring using the cylinder head inspection tool.
Remove the front and rear cylinder heads and inspect cylinder bores 1-4 for
scratching or scoring using the cylinder head inspection tool.

NOTICE


Use fender covers to avoid damaging painted surfaces.
To avoid damaging any wires and terminals, unplug the circuit connectors carefully while holding the connector
portion.
Mark all the circuits and hoses to avoid misconnection. Make sure they do not contact other circuit wiring, hoses,
or interfere with other parts.

1.

Remove both front wheels to allow the vehicle to be fully lowered.

2.

Do the 12-volt battery removal procedure.

3.

Disconnect the fuel feed hose quick-connect fitting at the bulkhead.

Page 11 of 109

4.

Remove the radiator cap.

5.

Raise the vehicle.

6.

Remove the front splash shield.

7.

Drain the engine oil.

8.

Loosen the drain plug on the radiator and drain the coolant.

Page 12 of 109

9.

Drain the remaining coolant from the engine by installing a 5/16 in. inner diameter rubber hose (commercially
available) onto the block drain bolt located at the rear of the engine block, then loosen the drain bolt. Then
disconnect the oil pressure switch connector.

10. Remove the subframe stif f ener.

Page 13 of 109

11. Remove exhaust pipe A.

12. Depending on the diagnosis, remove either the rear or both of the WU-TWC support bracket bolts.

Page 14 of 109

13. Remove the EGR pipe lower mounting nuts (A).

14. Remove the left front fender liner.
15. Lower the vehicle.
16. Disconnect the breather pipe (A), then remove the intake air duct (B).

Page 15 of 109

17. Disconnect the PCV hose (A), the brake booster vacuum hose (B), and the IMT actuator connector (C).

18. Disconnect the EVAP canister hose (A), the EVAP canister purge valve connector (B), the throttle actuator
connector (C), and the MAP sensor connector (D). Then disconnect and plug the water bypass hoses (E).

19. Remove the alternator.

Page 16 of 109

20. Remove the engine intake upper cover (A).

FOR INSTALLATION:
1.

Install the upper cover (A) with a new gasket. Tighten the bolts and nuts to 12 N·m (8.9 lb-ft) in three steps in
the sequence shown below.

Page 17 of 109

21. Remove the intake manifold bolts and nuts in three steps, then remove the intake manifold with the throttle body
attached.

FOR INSTALLATION:
1.

Install the intake manifold with a new gasket. Tighten the bolts and nuts to 22 N·m (16 lb-ft) in three steps in
the sequence shown below.

Page 18 of 109

22. Lift the power steering reservoir (A) from the clamp, then remove the drive belt.

23. Remove the drive belt auto-tensioner.
24. Remove the bolt (B) securing the power steering hose bracket (C), then remove the bolts for the power steering
pump (A) and secure the power steering pump out of the way.
NOTE: Do not remove any of the power steering hoses.

25. Remove the cylinder head cover on the affected cylinder bank(s).
26. Remove the engine harness holder bolt on the side engine mount.
27. Set the number 1 cylinder to TDC.

Page 19 of 109

28. Remove the PCM cover (A).

29. Remove the harness clamps (A), then disconnect the PCM connectors (B), and the engine wire harness
connector (C), then remove the PCM with the bracket.

Page 20 of 109

30. Remove the ground cable bracket (A), then remove the upper half of the side engine mount bracket (B).

31. Remove the front upper timing cover (A) and the rear upper timing cover (B).

32. Raise the vehicle.

Page 21 of 109

33. Remove the crankshaft pulley.
34. Remove the lower timing cover.

35. Lower the vehicle.
36. Remove the lower half of the side engine mount bracket.

Page 22 of 109

37. Remove the timing belt auto-tensioner.
NOTE: See the service manual for the procedure to compress the tensioner for installation.

38. Remove the timing belt.
39. Depending on the diagnosis, remove some or all of the following:

ECT sensor 1 connector

Front rocker arm oil pressure switch connector

Rear rocker arm oil pressure switch connector

CMP sensor connector

Front A/F sensor 1 connector

Rear A/F sensor 1 connector

Front secondary HO2S connector

Rear secondary HO2S connector

Rocker arm oil control solenoid A connector (bank one)

Rocker arm oil control solenoid A connector (bank two)

Rocker arm oil control solenoid B connector (bank one)

Knock sensor connector

Page 23 of 109

40. Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (B).

41. Remove the EVAP canister purge joint with the bracket.

42. Remove the fuel rail connecting joint hose.

Page 24 of 109

43. Remove the EGR pipe upper mounting bolts (A), then remove the EGR pipe.
NOTE: Use new gaskets on installation.

44. Remove the upper radiator hose (A) and the lower radiator hose (B).

Page 25 of 109

45. Separate the water passage from the cylinder heads, then remove the water passage assembly.

46. Remove the starter by removing the harness clamp (A), then disconnect the positive starter cable (B) and the S
terminal connector (C) from the starter. Remove the lower radiator hose bracket (D) and the dipstick (E), then
remove the starter assembly (F).
NOTE: Install with a new gasket (G).

Page 26 of 109

47. Unbolt the appropriate WU-TWC(s) from the cylinder head(s) based on the diagnosis.
NOTE: The WU-TWC can be set aside. Cover the opening with shop towels to prevent coolant from entering.

48. Remove the appropriate cylinder head(s) with the injector base attached.
NOTE:
• Depending on diagnosis, you will remove the rear bank cylinder head or both cylinder heads.
• To prevent warpage, loosen the bolts in sequence, 1/3 turn at a time, repeat until all the bolts are loosened.

Page 27 of 109

49. Measure the head bolts to determine if they need replacement. If either diameter is less than 11.3 mm (0.445 in.),
replace the cylinder head bolt.

50. Use the cylinder wall inspection tool to inspect the cylinder walls for vertical scratching.
NOTE:

For inf ormation on using the cylinder wall inspection tool, ref er to the Job Aid “Cylinder Wall Inspection Tool”
and/or Tech2Tech “Check out the Cylinder Wall Inspection Tool”.
Do not use a f ingernail or pencil lead to determine if an engine block is usable. Light to moderate scratches
that are detected with your f ingernail will pass the inspection when using the cylinder wall inspection tool.

Check Out the Cylinder Wall Inspection Tool
Cylinder Wall Inspection Tool (07AAJ-R70A301)

Page 28 of 109

51. Determine the repair direction based on the cylinder inspection:
DTCs Stored

Cylinder Bore
Condition?

Repair Direction
Do Repair Procedure A:

No scratching or
scoring detected

P0301, P0302,
or P0303




Clean pistons 1-3
Replace piston rings 1-3
Replace spark plugs 1-4
Update PCM software

Do Repair Procedure B:

Scratching or scoring
detected

Remove front cylinder head (follow the steps above to
remove the front cylinder head, then proceed to Repair
Procedure B)

Replace short block

Replace spark plugs 1-4

Update PCM software

Do Repair Procedure A:
No scratching or
scoring detected
P0304



Clean pistons 1-4
Replace piston rings 1-4
Replace spark plugs 1-4

Update PCM software

Do Repair Procedure B:
Scratching or scoring
detected

Replace short block

Replace spark plugs 1-4

Update PCM software

Page 29 of 109

REPAIR PROCEDURE A
Piston removal, Cleaning, and Ring Replacement
1.

Raise the vehicle.

2.

Remove the CKP sensor cover and bolts, then disconnect the CKP sensor connector.

3.

Remove the torque converter case cover and the four bolts securing the oil pan to the transmission.

Page 30 of 109

4.

Remove all bolts securing the oil pan.

5.

Using a flat blade screwdriver, separate the oil pan from the engine block in the areas shown.

Page 31 of 109

6.

Remove the oil strainer and baffle plate.

7.

Remove the appropriate piston(s) depending on diagnosis.
NOTICE

12345


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