NHTSA ID Number: 11027245

Manufacturer Communication Number: Circular 91VH_20251202

TSB/Document Date: 2026-01-07


Summary

Vehicle Software (SW Level 5.4.3) - Updated test plan steps and added additional test plan photos. Updated bus sleep note in claiming section.


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TSB/Document ID: Circular 91VH_20251202

Replacement Service Bulletin Number:

MFR Communication Date: 2025-12-02

MFR Internal Campaign ID/Software Version: 91VH

Communication Type: Service Campaign

NHTSA Components: UNKNOWN OR OTHER

MFR Component System:

MFR Component Subsystem:


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this procedure.

Any module with a “Faulty Control Module” fault must be addressed prior to starting the flash. The flash may
fail for the affected control module.

Diagnosis and repair of pre-existing conditions are not covered under this action.
All vehicles:

Once the GFF scan is complete, select “Test
plan” <arrow A>, then “Software version
management” <arrow B>, then “Adapting
software” <arrow C>, then select “Attach to the
test plan” <arrow D>.

Only for vehicles equipped with heads-up display
(DA 0082):

Select “SFD activation” and attach it to the test
plan.

Perform the test plan.

NOTE
If the SFD activation is not performed for the headsup display (DA 0082), the flash may fail, and error
code 8113 may occur.

Select option for “Activate”.

When prompted by the test plan, enter 0082 for
the diagnostic address.

Follow the on-screen prompts.

91VH Page 24 of 46

Continuation for all vehicles:

Select “Adapting software” <arrow A> from the
test plan list.

Select “Perform test” <arrow B>.

Select the correct option to “Update software
via action code”.

NOTE
The “update software via action code” selection
number and wording may vary between ODIS
versions. Pay close attention when selecting an
option in the test plan.

91VH Page 25 of 46

NOTE
If any errors occur, see Appendix A for information and possible solutions. If the information provided in
Appendix A does not resolve the concern, please create a TAC WEB ticket for further direction before
performing any more flash attempts.
CRITICAL REPAIR STEP

STOP!
THE FIRST SVM CODE MUST BE FULLY COMPLETED
PRIOR TO STARTING THE SECOND SVM CODE.

See page 28 for details regarding how to check if the flash completed successfully.

If the second SVM is performed before the first is fully complete and/or the SVMs are run out of order,
this can result in problems that require special repair measures.

The time associated with diagnosis and recovery of a vehicle due to SVMs being performed out of
order will not be covered under the campaign.

NOTE
Using Bluetooth or WiFi for this action is
PROHIBITED!
Damage caused to electronic components during
the SVM flash process is not covered.

Cycle the ignition switch off and back on prior
to starting the update.

Enter the corrective action code (SVM code) as
listed below.

SVM code

S4210F543

Select “Accept” <arrow> and follow the onscreen prompts.

NOTE
Do not unplug the sound generator.

91VH Page 26 of 46

NOTE
If the Windows Firewall popup appears, ALL
network options should be checked. Failure to do so
could cause the update to fail.

CRITICAL REPAIR STEP

STOP!
The initial update may take several minutes to start.
Multiple control modules are updated during this
procedure. Some modules will take a while to be
updated. DO NOT cancel the update procedure,
turn the ignition off, remove the battery charger, or
interrupt the update procedure in any way. Doing so
could cause irreparable damage to control units,
which is NOT covered under this action.
NOTE
In-vehicle messages and warnings stating the HV
battery state of charge is at 0% may occur during
this software update process. This is normal.

NOTE
If the progress bar for the first update stops briefly at 6% (it may also appear that the progress bar stops at 10%
briefly, then quickly goes to the end), there may be a firewall issue.
IMPORTANT
If the software update fails for any reason, ODIS feedback must be sent prior to further diagnosis. This ensures the
failure/error is reported. Failure to do so may result in non-payment of consequential requests for additional time or
parts.

91VH Page 27 of 46

Pay attention to the status report of the control
module updates.

Any module stating NOT OK will have to be
updated again.

It may take more than one attempt to update
every control module.

Do not end the diagnostic session

DO NOT proceed to the next SVM update
until SVM S4210F543 has 100% completed
successfully.

Proceed to Step 5 for performing a bus sleep.

91VH Page 28 of 46

Step 5 – Perform Bus Sleep Procedure

Carry out the following steps in the specified sequence to put the vehicle in a bus sleep.

Switch off the ignition.

Remove diagnosis interface from the vehicle diagnosis connection.

Remove battery charger from the 12V battery.

Close front and rear lid as well as all doors.

Lock vehicle.

Move vehicle key (remote control) at least 20 meters away from the vehicle.

Wait at least 15 minutes until the vehicle is in bus silence.

Then unlock vehicle again.

Connect and switch on battery charger.

Insert diagnosis interface on vehicle diagnosis connection.

Switch on the ignition.

Place a vehicle key (remote control) in the cup holder area on the reader coil.

Proceed to Step 6 for performing ICAS.1 factory reset

91VH Page 29 of 46

Step 6 – Perform ICAS.1 Factory Reset
Before carrying out the SVM code, a factory reset of the
ICAS.1 must be performed:

Select the “Test plan” tab

Select the “Self-select test plan option

Select “Software version management”

Select “Special measures”

Select “Special functions”

Select “ResetToFactory” and attach to the test plan

Perform the test

Select the option for “ECU Reset (to Factory Setting)”

When prompted, enter 0019 as the control module to be
reset

Follow the on-screen prompts

Proceed to Step 7 for performing software update via SVM.

91VH Page 30 of 46

Step 7 – Perform Software Update SVM
NOTE
The battery charger may shut off automatically after
several hours due to a default setting. Each time the
battery charger is reconnected, it must be turned
OFF and then back ON to reset the charging start
time.

Turn battery charger OFF, then back ON.

Connect battery charger.

Cycle the ignition off and on.

Confirm that scan tool is communicating with
the diagnostic head by USB <Green Arrow>.
o

If the Bluetooth symbol is shown <Red
Arrow> then disconnect the diagnostic
head from the vehicle and reconnect
the USB cable to the diagnostic head
and then reattach to the vehicle.

Upon ODIS startup, verify the “Diagnosis”
operating mode is selected <as shown>.

Once the GFF scan is complete, select “Test
plan” <arrow A>, then “Software version
management” <arrow B>, then “Adapting
software” <arrow C>, then select “Attach to the
test plan” <arrow D>.

Select “Adapting software” <arrow A> from the
test plan list.

Select “Perform test” <arrow B>.

91VH Page 31 of 46

Select the correct option to “Update software
via action code”.

NOTE
The “update software via action code” selection
number and wording may vary between ODIS
versions. Pay close attention when selecting an
option in the test plan.

NOTE
If any errors occur, see Appendix A for information and possible solutions. If the information provided in
Appendix A does not resolve the concern, please create a TAC WEB ticket for further direction before
performing any more flash attempts.
CRITICAL REPAIR STEP

STOP!
THE FIRST SVM CODE MUST BE FULLY COMPLETED
PRIOR TO STARTING THE SECOND SVM CODE.

See page 28 for details regarding how to check if the flash completed successfully.

If the second SVM is performed before the first is fully complete and/or the SVMs are run out of order,
this can result in problems that require special repair measures.

The time associated with diagnosis and recovery of a vehicle due to SVMs being performed out of
order will not be covered under the campaign.

91VH Page 32 of 46

NOTE
Using Bluetooth or WiFi for this action is
PROHIBITED!
Damage caused to electronic components (e.g. ECM,
TCM, etc.) during the SVM flash process is not
covered.

DO NOT start this SVM until the first SVM
has been fully completed!

Enter the corrective action code (SVM code) as
listed below.

SVM code

F543

Select “Accept” <arrow> and follow the onscreen prompts.

Pay attention to the status report of the control
module updates.

Any module stating NOT OK will have to be
updated again.

Selecting “Complete/Next” will begin another
attempt to update the control module.

Do not end the diagnostic session.

NOTE
After completion of the update, an error for the
dynamic road sign assist <arrow> may occur in the
infotainment display. This error will be eliminated
during the three-phase drive motor calibration road
test.

IMPORTANT
If the software update fails for any reason, ODIS feedback must be sent prior to further diagnosis. This ensures the
failure/error is reported. Failure to do so may result in non-payment of consequential requests for additional time or
parts.
Proceed to Step 8 for performing function restoration

91VH Page 33 of 46

Step 8 – Perform Function Restoration

Select the “Test plan” tab

Select the “Self-select test plan option

Select “Software version management”

Select “Function clearing system (FES)”

Select “3. Restore function”

When prompted, enter 0019 as the control module to
be restored

Follow the on-screen prompts

Proceed to Step 9 for performing VKMS adaptation

91VH Page 34 of 46

Step 9 – Perform VKMS Adaptation

Select the “Test plan” tab

Select the “Self-select test plan option

Select “Diagnostic capable system”

Select “0025 - immobilizer

Select “VKMS functions”

Select “VKMS adaptation” and attach to the test plan

Perform the test

Follow the on-screen prompts

Proceed to Step 10 for performing adaptation the 12V battery

91VH Page 35 of 46

Step 10 – Adapt the 12V Battery

Select the “Test plan” tab

Select the “Self-select test plan option

Select “Service Work”

Select “Tests on the 12V system”

Select “Carry out 12V battery adjustment” and attach to the
test plan

Perform the test

Follow the on-screen prompts and enter the previously
recorded battery data

Proceed to Step 11 for performing manual basic settings

91VH Page 36 of 46

Step 11 – Perform Manual Basic Settings (if necessary)
With the software update the basic settings of the steering angle sender -G85- and the end stops (soft stop) of the

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